Ampoule Washing Sterilizing Filling Compact Line

Washing Machines For Ampoules

The washing process can be customized as per the customer requirements

• Each vial or ampoule is guided through a series of process steps , which includes ultrosonic treatment (optional), recycled water (internal and external ) compressed air ( internal), purified water (internal) , compressed air (inernal), WF 1 (internal), Compressed air (internal and external)


1. Temperatures, pressure media spraying time, cycle speed are loaded and saved as recipes for various types of vials/ampoules.
2. Each Process parameter is password protected and is accessible only to supervisors and validation staff.
3. Actual process parameters and alarms are data logged to a storage devices or online printer
4. Compliance to 21 CFR part 11 is available

Tech specification:

1. Output capacity of 300 ampoules-vials /min
2. All parts that come in contact with the internal surfcae of the ampoule/vials and the wash media are made of AISI SS316L stainless steel
3. Other parts are made from engineering plastics, FDA approved or AISI SS 304 stainless Steel.
4. All finishes, welding joints are processsed and treated and equipment selected in accordance with cGMP standards.

Sterlization & Depyrogenation Tunnel

Depyrogenation tunnels is designed to sterilize and depyrogenate glass containers The process is done maintaining and ISO 5 environment along the whole length and width of the conveyor belt complying with ISO 14644-1 requirements , they are designed to allow higher output in a more compact body with better control of the process parameters.

Salient features:

1. Each independent filter plenum is provided with filer integrity sample port
2. The equipments conveyor belt is monitored and alarm stats is activated if it operates outside the belt speed set points
3. Provision for ports to allow introduction of Validation thermocouples in each zone
4. The tunnel is provided with full integrated vial flow control logic to allow automatic stops and restarts of the equipment.
5. All filter modules have differential pressure gauges to mointor pressure. Pressure switches with high and low alarms.
6. when the tunnel is not in use it can be operated in night -mode to save energy while preventing contaminations.

Ampoule Filling & Sealing Machine

User friendly reliable and safe solution for the high speed filling needs. Dosing syringes driven by separate brush-less motor. Ampoule sampling unit without stopping the machine. Possibility to memorize various parameters of different ampoule sizes

Salient features:

1. Self centering grippers for the transport of all ampoule diameter within the size range without the need to change.
2. Ampoule neck centering during gas flushing and filling 3. Possibility of gas flushing before, during and after the filling.
4. AISI 316L dosing syringes without gaskets.
5. Drip free adjustment for media of different viscosity.
6. Possibility of direct connection to sterilizing tunnel.
7. No ampoule no filling function.
8. Fully accessibility allows easy maintenance.
9. Fast change-over due to extremely limited number of parts to be replaced.
10 Individual micro metric adjustment of the syringes.

Other features

1. Dosing syringes driven by separate brush-less motors 2. Ampoules sampling unit without stopping the machines
3. Possibility to memorize various parameters of different ampoule size
4. The ampoule is transported by in-feed conveyor in feed scroll and ampoule transfer into transport rack
5. 8 Ampoules are advanced per machine stroke
6. Centering of ampoules necks during gas flushing and liquid filling
7. Elimination of burned off ampoules tips by clipper and ejection into separate container
8. Discharge of filled and sealed ampoules into discharge tray.

Optical Ampoule Vial Inspection Machine

The filled ampoules are loaded in to the infeed chute from where they are transferred in batches by an index wheel onto a linear transfer rack. The rack transfers the ampoules onto the inspection station, where spinners spin the ampoules at a predetermined RPM so that a vortex is formed. Illumination from behind the ampoules assists in light refraction of particles/fibers . An operator views six ampoules through a magnifying glass

Salient features:

•All contact parts in stainless steel.and approved engineering plastics.
•Spinning of ampoule/vial.Magnifyed view with back lighting
•Clear view of six ampoule/vial.
•Modular and compact ejection system.
•Rotation of spinners can be adjusted to give desired vortex on liquid
•Easy access for cleaning and maintenance.
•Large inspection to transport time ratio..
•Facility of repeat cycle.
•PLC assisted failsafe rejection.
•Counters for good and reject products.

Technical Specifications:

Output(Ampoules) : 60-72/minute
Output(Vials) 48-56/minute
Electrical Ratings : 3ph. 415V. 50 cps. (4 wire)
0-75 HP main motor
0-25 HP spinner motor
Net Weight : Approx. -450 Kg.
Handling Range (in mm) :
Diameter Min. 9 Max. 15 mm
Height Min. 60 Max. 116 mm

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